In the case of a profile change, profile parameters are not complied with in the deceleration phase

Corrected from:
Inverter Drives 8400 StateLine, HighLine, and TopLine from firmware version 14.00.00.00

Response of the new version?
An Id7 error does not occur anymore.

Which products are affected?
8400HighLine and TopLine: FW version ≤ 13.00.00.00

What happens?
In the case of a profile change during the deceleration phase of a movement via the profile generator in the MCK, the drive rotates faster than expected, accelerates more strongly than expected, and/or reversing is caused. In the worst case, the drive accelerates to 200% of C011.
A profile change during the deceleration phase typically occurs:
  • during manual jog when the direction of manual jog is changed before the drive is at standstill.
  • during manual jog in inching mode, e.g. using a joystick control. By this, we are also referring to repeated triggering in the same direction of manual jog
  • during positioning triggered by TouchProbe or via the MCK control interface

When does the problem occur?
The following conditions must all be met at the same time:

  •  An S-ramp > 0ms is set for the sequence profile.
  •  The profile change is effected during the deceleration phase of the first profile
  • The acceleration in the sequence profile is set considerably lower than the deceleration in the first profile. In the order of: deceleration1/acceleration2=10/1
    Long S-ramp times tend to increase the value of the excess speed.

Diagnostics options?
If the response described above occurs during the profile change, the S-ramp time in the sequence profile should be set to tJerk=0ms on a trial basis. If the profile parameters are maintained in the movement then, this indicates the restriction described.

Short-term measures/recommendations?
During manual jog, a suitable function block interconnection can prevent a profile generation from being restarted before the last profile generation is completed.
As an alternative, basically an S-ramp time of tJerk=0ms can be set for the sequence profile if the application does not absolutely require a jerk limitation.

Evaluation:
Non-compliance with the profile parameters may result in product and/or machine damage. By default, the setpoint limitation upstream of the speed controller via C909/1+2 executes a limitation to +/-120% of C011. The restriction typically has an effect during manual jog with inching

URL for linking this AKB article: https://www.lenze.com/en-de/go/akb/201500671/1/
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