Six steps to a safe machine

EN ISO 13849-1 sets out six basic steps to constructing a fully compliant machine. For example, a risk assessment has to be carried out during the design phase so that preventive measures can be introduced to counteract any identified risks. 

If these measures are not introduced during the design stage, then these must be integrated into the control technology and recorded in writing in the safety functions specification.

A Performance Level (PL) is defined from each risk assessment, which then has to be met during the inspection after the safety functions have been implemented: the Performance Level actually achieved must be at least the same or greater than the level determined by the risk assessment.

Assessing and evaluating risk

Assessing and evaluating risk

Assessing and evaluating risk

Assessing and evaluating risk

Early risk and hazard analysis

Minimising risk

Minimising risk

Minimising risk

Minimising risk

Derived from the need for risk reduction

Control system-based implementation

Control system-based implementation

Control system-based implementation

Control system-based implementation

Supplementing design measures with protective devices

Specifying the safety functions

Specifying the safety functions

Specifying the safety functions

Specifying the safety functions

Determining the Performance Level achieved

Determining the Performance Level …

Determining the Performance Level achieved

Determining the Performance Level achieved

Assessing each safety function

Verification and validation

Verification and validation

Verification and validation

Verification and validation

Quality assurance measures for avoidance of errors

Further information